Chlor-alkali plants

Scalable and modular electrolysis plants (CHLOR-ALKALI)

At Welysis, we handle the design, engineering, assembly and installation of electrolysis plants. We also take care of commissioning, training, operation, maintenance and continuous improvement processes.

We have extensive experience in the management of electrolysis plants and the manufacture of the end products. We offer a comprehensive service at every stage of the process, from start-up to training, operation and maintenance. Furthermore, within our WIN network (Welysis International Network), we promote collaboration and the exchange of knowledge between all our members, with the aim of achieving continuous improvement in all our activities.

Design, construction and implementation of electrolysis plants.

We design, build and implement three standard plant models for different chlorine production capacities. Each model is scalable from 1 (S, S+, M), 2 (M+, L), 3 (M++, L+) or 4 (L++) electrolysers to offer an optimal design adapted to the demand of each market.

SMALL
S+ S++

Production: 2-4 ton Cl2/day
Products: Sodium Hypochlorite 14-17%.
Installation surface: 3000 m2

  • Integrated in WIN
    (Welysis International Network)
  • Very short delivery time
  • Efficient energy consumption

MEDIUM
m+ m++

Production: 3.3- 9.9 ton Cl2/día
Products:

  • Sodium Hypochlorite 14-17%
  • Caustic Soda 32-50%
  • Hydrochloric Acid 33%
  • Hydrogen

Installation surface: 4,500 m2

  • Integrated in WIN (Welysis international network)
  • Short delivery time
  • Highly efficient energy consumption

LARGE
l+ l++

Production: 10-20 ton Cl2/día
Products:

  • Sodium Hypochlorite 14-17%
  • Caustic Soda 32-50%
  • Hydrochloric Acid 33%
  • Hydrogen

Installation surface: 5,500 m2

  • Integrated in WIN (Welysis international network)
  • Short delivery time
  • Highly efficient energy consumption

DOWNLOAD DATA SHEET:

NUMBERS OF ELECTROLYSERS.

WHAT ARE THE ADVANTAGES OF OUR ELECTROLYSIS PLANTS?

Approved according to the most demanding international standards.

Continuous, reliable and safe production.

High quality end product guarantees and satisfies local demand.

Transport costs for hazardous products and associated regulatory restrictions are reduced.

Minimum 25 year lifespan of installation ensures an excellent return on investment.

FINANCING
AVAILABLE

We have extensive experience working with financial institutions. In order to ensure the economic viability of your project we can help you develop your Business Plan to present to either national or international financial institutions.

Made in Europe

We comply with the most stringent international standards in terms of safety, efficiency, the environment, employee welfare and respect. Our aim is to deliver a market-leading product. With our turnkey projects, we take charge of the entire commissioning process quickly and efficiently, providing the necessary advice at every stage.

EXCLUSIVE AND INNOVATIVE TECHNOLOGY.

We are leaders in the development of proprietary technologies and in adopting the latest trends in the water treatment market. Our dedicated R&D team works constantly to keep us at the forefront of technological innovation and ensure the highest standards in our products and solutions.

FAQ ABOUT ELECTROLYSIS PLANTS (CHLOR-ALKALI)

All the information in detail

At Welysis, we provide a comprehensive service to our Chlor-Alkali plant customers that includes design, engineering, assembly and erection of the plants. In addition, within our WIN (Welysis International Network) program we take care of start-up, continuous training, preventive and predictive maintenance advice, process quality maintenance and continuous improvement within Best Practices procedures. Our holistic approach guarantees that each phase of the project is handled with maximum efficiency and quality, ensuring optimum performance of the facilities.

Our plants are designed to be scalable and adaptable to each customer’s specific production needs.

We offer three standard models:

  • Small (S, S+): these plants have a production capacity of 2 to 4 tons of Chlorine (Cl₂) per day. They are ideal for smaller scale operations that require an efficient and compact installation.
  • Medium (M+, M++): With a production capacity of 3.3 to 9.9 tons of Chlorine (Cl₂) per day, these plants are suitable for medium-sized operations. They offer higher production without compromising energy efficiency.
  • Large (L+, L++): These plants can produce 10 to 20 tons of Chlorine (Cl₂) per day, making them the perfect solution for large industrial operations that need large-scale production.
  • Extra Large (XL+, XL++): These plants can produce 25 to 30 tons of chlorine (Cl₂) per day. It is the largest capacity plant we offer.

Our electrolysis plants are versatile and can produce a variety of essential chemicals, which are crucial for various industrial applications:

  • Sodium Hypochlorite (14-17%): widely used as a disinfectant and bleaching agent.
  • Caustic Soda (32-50%): A fundamental chemical compound in the manufacture of paper, textiles, detergents and many other industrial products.
  • Hydrochloric Acid (33%): Important in the production of vinyl chloride for plastics, and in metal processing.
  • Hydrogen: A versatile gas that can be used as a fuel, in the production of ammonia and in other chemical processes.

The advantages of our plants include:

  • International Homologation: They comply with the most demanding standards, guaranteeing safe and reliable operation.
  • Continuous Production: Designed for uninterrupted operation, ensuring a constant supply of chemicals.
  • High Final Product Quality: Our processes guarantee high-purity products, which is crucial to meet local market demand.
  • Reduced Costs and Constraints: By producing locally, transportation costs are significantly reduced and complex regulations associated with the transportation of hazardous products are avoided.
  • Excellent Return on Investment: Our plants are designed to have a minimum useful life of 25 years, offering a solid and lasting return on investment.

Yes, at Welysis we understand the importance of financing for implementing industrial projects. We offer integral support in elaborating a Business Plan, specifically designed to be presented to national and international financial institutions.

We have extensive experience collaborating with public and private financial institutions at an international level, which allows us to ensure the economic viability of our projects. This service includes advice on the best practices to obtain financing and ensure that your project is financially sound and attractive to investors.

Our plants are “Made in Europe”. This means that they follow the highest international standards regarding safety, efficiency, and environmental commitment.

In addition, we deeply respect our workers, guaranteeing fair and safe working conditions. This approach not only ensures the superior quality of our plants but also has a positive impact on the community and the environment.

At Welysis, we are committed to innovation and technological excellence. We develop our technologies and adopt the latest trends in the water treatment market..

Our dedicated RD team is constantly working to keep us at the forefront of technological innovation. This ensures that our plants not only meet the highest standards but also incorporate the most advanced technologies to optimize efficiency and sustainability.

If you would like to obtain more information about our electrolysis plants (Chlor-Alkali), we invite you to contact us through our website.

Our team of experts will be pleased to explore with you the possibilities of collaboration and provide you with all the information you need. In addition, we offer tours of our facilities and demonstrations so that you can see first-hand the quality and efficiency of our solutions.

WANT + INFORMATION?

Contact us to explore possibilities for collaboration.